IRREVERSIBLE WAX MELT TECHNOLOGY
This technology dates back to the 1940s when it was originally developed during the 2nd World War to be to show when food rations had been exposed to excessive temperatures. Today the small number of original temperatures has been greatly expanded upon.
Their most common use is in self-adhesive Thermometer Labels where they have been used in a huge number of common applications including:-
- Warranty Indicators
- Electrical Overheat Indicators
- Process Thermometers
- Brake Caliper Thermometers
- Monitoring Shipping Temperatures
- Textile Fusing Thermometers
The technology itself works on a microcrystalline wax being milled into a water-based dispersion with a white appearance and this is then either coated or printed onto a coloured absorbent paper (normally black). These are then formatted between layers of high temperature plastics and adhesives so that when its temperature rating is achieved or exceeded the wax melts and is absorbed into the coloured paper giving a change from silver white to black when a polyester film is used or an amber to black change when a polyimide film is used. These are irreversible and can be used only once.
The waxes melt over a relatively sharp range of temperature and can be formulated to react to many temperatures between -17°C (1°F) and 290°C (554°F) and react to changes in temperature as small as 0.2°C (0.4°F). Accurate to up to +/- 1°C to 100°C, +/-1.5°C to 150°C and +/-1%+1°C across the rest of the range if stored and used correctly.
Each temperature on the label is individually formulated and laid down to form an independently functioning temperature indicator. When placed alongside other formulations a graduated scale can be created allowing the user to identify maximum exposure temperature. The highest segment that has changed should be the one that should be read.
Layer - Material - Thickness
Protective Film - Polyester, Polyethylene Napthalate or Polyimide - 36-100µ
Graphics - Hot Foil Printing Films - 10-20µ
Temperature Window - Wax Melt Technology - 10-50µ
Adhesive & Carrier - Acrylic with polyester or tissue carrier - 150-180µ
Release Liner - Glassine Paper - 75-120µ
The above values are only guidelines and should not be relied upon as they can vary depending on the product.
Shelf Life: Temperatures up to 36ºC (96.8ºF) 6 months from date of invoice when stored in a refrigerator.
Temperatures up to 49ºC (120ºF) 12 months from invoice date when stored in a refrigerator.
Temperatures 50ºC (122ºF) to 290ºC (554ºF) 24 months from invoice date when stored in cool dark environment between 18 and 22ºC.
Temperatures up to 36ºC (96.8ºF) 6 months from date of invoice when stored in a refrigerator.
Due to the nature of construction we can produce these in most designs or shapes and a full custom manufacturing service is available to meet customers' precise requirements. Please contact us for details.